screenprinting

Screenink 2.0 Upgrades

Its been two years now since we've moved into our new location at 1827 "O" street.  We couldn't be happier.  Not only do we have more space...lots more space...seriously a ridiculous amount of space compared to our old location, but we've been able to flex our muscles a bit and upgrade some key pieces of equipment.

#1: A New Conveyor Dryer

  • Double the space on the belt allows us to use both our auto press and manual press at the same time.
  • A longer dryer helps us key in our curing temps to eliminate color bleeding in polyester printing and allows for us to venture into waterbased ink printing (more on this in a later post).
  • Vented heat chamber has helped keep our shop temp at 82° compared to 106°

#2: A New Manual Press

  • Works in tandem with our auto press as they are both from the same manufacturer.
  • Increases production efficiency with multi-press compatibility of our shirt and sleeve print boards.
  • Small but perfect footprint. Our shop space has opened up and allows for improved foot traffic of our hard working crew.

#3 A Six-head Embroidery Machine

  • This is big.  From our humble beginnings doing embroidery, we've been using a machine that only stitches 1 item at a time.  Sometimes a design can take 15-20 minutes to stitch per piece. Now we can do 6 at a time exponentially decreasing the time it takes to complete a job.

#4 A New Two-Head Hat Press Machine

  • Now we can more efficiently process screen printed hat orders as well as heat pressed patches.
  • Digital timing and temperature control decreases potential errors in decoration application.

These upgrades are essential to us keeping our turnaround times as quick as possible while providing the quality work Screen Ink is known for in the Lincoln/Omaha area. 

How to Become a Merch Guru for your Band

You've come so, so far from your humble beginnings.  It started with a spark of teenage angst mixed with just the right amounts of Pink Floyd and 90’s Grunge (this would be my dream band).  Then, after years of fumbling through haphazard guitar licks and off-tempo drumming, you and your mates finally scrounged together a handful of originals topped off with an encore cover of “Stairway to Heaven” that lasts twenty-three minutes.

Now, you want some shirts, and so I offer this bit of advice that could possibly make or break your band’s future…START SIMPLE.

When I say “simple” I am suggesting a 1-color screen print on a budget t-shirt.  Too often, bands request 50 shirts with a 4-color design on a premium garment the first time they walk in the door.  That is not simple.  Let’s look at a price breakdown.

SIMPLE:

50 Shirts Printed on Budget Tees

Setup Fee: FREE (we waive a screen fee for each 36 shirts you buy)

Cost Per Shirt: $6.45

Total with Tax: $345.88

Let’s check your profit:

If you sell the shirts for $15 and sell out, you rake in a whopping $750.  Minus your initial investment, you've made $404.12 for your band!

Now, don’t get too ahead of yourself.  Set aside some money to buy more shirts.  You’ve started a snowball of financial genius that knows no bounds.  Also, buy a new mic, and replace the bassist Mike.  His negative vibe is killing the creativity of the band.  

NOT SIMPLE:

50 Shirts Printed on Premium Tees

Cost Per Shirt: $13.50

Total with Tax: $723.94

Let’s check your profit:

If you sell the shirts for $15 (because no one will probably pay $25 for a t-shirt at this point in your band’s career.  Face it, your not Nirvana…yet) and sell out, you’ve scraped together $750.  

Minus your initial investment of $721.26, and you've made a staggering $26.06 for your band.  Fail.

You’ve got no money to buy more shirts and a terrible microphone.  Either you’ll use this increased angst to write some new killer songs…or you’ll break up, move back in with your parents, and resort to giving guitar lessons for $8 a pop to your neighbor Billy who worships Nickelback.

In summation:  Keep it Simple, or you might as well start downloading Nickelback guitar tabs today.

The real cost of screen printing

I’m going to get real with you.  We have accounts with shirt vendors which allows us to order shirts on the cheap.  Compared to retail prices, our wholesale prices would probably make your jaw drop.  So you may be asking yourself, “Well then why the heck do I have to pay so much for my screen printed shirt?”  Good question.  Just for fun (well, fun for me) I thought I’d try and list the time and costs that go into the price of screen printed shirts.  From beginning to end, let the “Great experiment begin!”

1.  Quoting the job

  • Email/phone call correspondence
  • Locating the perfect shirt style and fit.
  • Calculating cost per shirt based on printing variables.
  • COSTS: Labor, Internet and phone service, electricity, printer paper

 2.  Taking the order

  • Filling out the order form
  • Inputing order into invoice software
  • Sending invoice/printout order for the shop
    • COSTS: Labor, Internet and phone service, invoice software, electricity, printer paper

 3.  Ordering the goods

  • COSTS: Labor, Internet and phone service

4.  Artwork

  • COSTS: Labor, Internet service, Adobe products service

5.  Receiving the goods

  • Checking in and counting each piece received
    • COSTS: Labor

 6.  Screen Prep

  • Emulsion Screens
  • Print off transparancies 
  • Line up artwork to be burned
  • Burn screens
  • Allow for dry time
  • Prepping screen
    • COSTS: Labor, emulsion, transparencies, electricity, water, tape

  

 

7.  Presstime

  • Setting up the job
    • COSTS: Labor, pallet tape, spray adhesive, on-press cleaner, sharpies, cleaning rags, scotch tape

 

8.  Cleanup

  • Take down the screens
  • Clean out ink
  • Remove tape
  • Remove emulsion from screen
  • Dehaze screen
  • Degrease screen
  • Rinse screen
    • COSTS: Labor, press cleaner, emulsion remover, dehazer, degreaser, electricty, water.

 

Now for the other costs:

Rent, payroll costs, equipment, maintenance, advertising, security system, refuse and recycling service, paper towels, toilet paper, pencils and pens, ink, batteries…

Okay,  I know I’ve left some things out, but hopefully this paints a better picture of the work, time, and money that goes into screen printing even one shirt, let alone 5000.  We’ll always do our best to find a happy balance of low cost shirts and well-paid employees.  

How to prepare a custom t-shirt order

Be it screen printing t-shirts and hoodies, embroidering ball caps and beanies or applying custom vinyl names and numbers to sports jerseys, to us it’s truly a collaboration of organizers, artists and craftsmen. 

 

Here are some tips to get you started on the most important part, establishing cost.

 

  1. Choose the shirt that’s right for you or your client. Don’t worry about cost just yet, we can look at alternatives later if we end up over your budget. We always suggest browsing our suggested (or most popular) products at screenink.com. We also have a catalog page with links to some of our favorite vendors who offer just a ridiculous amount of brands and styles.
  2. Figure out your sizing and quantities. The more shirts you order, the lower your price per shirt. With that in mind, order what you need plus a buffer of an extra shirt per size, perhaps, in case someone misjudged their ideal t-shirt size. We can provide specifications for any of our garments that will help you with this process.
  3. Consider print locations. We do a ridiculous amount of left chest and full back prints. We can also do sleeve prints, side prints, tag prints and even armpit prints. Keep in mind that each print location will add to your total cost per shirt.
  4. Decide on some ink colors. There’s no tried and true formula for matching Pantone colors in our industry, sadly, but we definitely use PMS guides as a reference. Feel free to share an ideal Pantone color. We charge a flat rate based on volume. If you want to make our lives easier, ask us for a color chart of stock inks that we keep in our inventory. They’re free! 
  5. What’s your turnaround time? Our pricing will have to be adjusted for any order we consider a rush. A rush order in most cases involves expedited shipping of the blank product as well as overtime hours. We adjust pricing to compensate for these otherwise unnecessary expenses.

 

These five things will help us give you a rock solid price quote. We’re also here to help along the planning stages so feel free to contact us with questions regarding garments, print capabilities, scheduling etc. The best way to organize your information is to utilize the appropriate quote forms via our website. Check it out, hit us up, we’d love to hear from you!

 

Jason Davis - Screen Ink. President

 

Printing for: The Hub Cafe in Lincoln, NE

It is certainly an honor to partner with The Hub Cafe.  Within walking distance of Screen Ink, we've already enjoyed its fabulous food and drink.  The setup inside is cozy and beautiful.  Below are some pics we took on our first visit and we are excited to take many more trips for its fantastic locally sourced food and drink.  Here's a link to their facebook page:

https://www.facebook.com/HubCafeLincoln/

 


How to choose the right blend

How to choose the right blend

I’ll never forget the first time I put on a tri-blend shirt (pretend you are reading this in the voice ofJ. Peterman from Seinfeld)  The year was 2007. That July was exceptionally hot as if the sun had pulled the orbit of the earth light years closer.  I had been working in the back of our old studio printing all day and had sweat through everything I had.  Just before hopping on my bike to meet some friends for Happy Hour at Lazlos, I reached into our extra stock bin and grabbed an American Apparel Tri-blend Track Tee listed on page 76 of our catalog...

Winterfest Ales & Auction

We unveiled our Nebrewski line at the 2016 Winterfest Ales & Auction and our response was quite positive!  Here's the link to our online store: NEBREWSKI STORE

Nebrewski booth at the 2016 Winterfest Ales & Auction

We had the opportunity to support a great event this year. Winterfest Ales & Auction organized a tasting of beers from a great majority of local brewers as well as some tasty beers distributed to our region. 

Proceeds benefitted the Men With Dreams non-profit whose mission is to create an environment of excellence, personal significance and achievement for youth. 

We found it to be a great opportunity to test out our latest line of merchandise. Nebrewski is a line of apparel and goods emphasizing the ever growing and popular craft of brewing that fantastically bubbly, sometimes bitter, sometimes sweet beverage internationally known as beer. Better known by some as a brewski. We're in Nebraska, we're enjoying a beer, let's just call it what it is. A Nebrewski! Prost!

With a focus on our great state of Nebraska and a nod to our mates of the gridiron, Nebrewski is a cheeky parody of both Husker apparel and the Nebraska brand. Nebrewski is a parallel force driving the home brewer, the craft beer lover and the Husker fan alike to support all things locally brewed, distributed and consumed in our great city. 

Cheers to the Good Life.